Jun 05, 2017 This Mitsubishi FG15 Forklift Trucks Full Service Repair Manual very detailed contains everything you will ever need to repair, maintain, rebuild, refurbish or restore. All diagnostic and repair. Attachment 6: Preventive Maintenance Schedule. Make-Up Air Unit M502 FCU 1-1 Change filter and check operation and AC operation M501 FCU 1-2 M504 FCU 1. View & download of more than 5057 Mitsubishi PDF user manuals, service manuals, operating guides. Air conditioner user manuals, operating guides & specifications.
You just bought a Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck and now the sales rep is standing in front of you with a maintenance contract to sign. The question of when should a forklift have a preventative maintenance done arises. The PM (Preventative Maintenance) contract says every 90 days. But how much maintenance is enough and how much is too much?
OSHA Rules Around Lift Truck Maintenance
OSHA has specific rules around the maintenance of industrial trucks, which is found under the compliance section 1910.178(q), Maintenance of industrial trucks according to OSHA, a Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck should be removed from service if it is not 'in safe operating condition'. And 'all repairs shall be made by authorized personnel'.
Also, when creating a maintenance program, be sure that 'the manufacturer's instructions on vehicle maintenance…be consulted'.
A Lift Truck Must be Safe to Operate
During regular maintenance visits, an employer can ensure that a powered industrial truck is safe for use. A Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck would be consider unsafe, for example if:
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- A gauge is found to not be functioning properly
- Welds are broken
- Bolts are missing
- The overhead guard is damaged
- Tires are missing large pieces of rubber
So what do manufacturers and authorized personnel recommend?
Following what OSHA requires for the maintenance of lift trucks, let's look at what manufacturers and Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck maintenance companies recommend.
Hours or Time – Whichever Comes First
You will hear from Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck maintenance companies that a Forklift will need to be serviced based on usage intervals – measured in pedal hours or key hours, and time intervals – measured in days and months.
Key Hours versus Pedal Hours
LP Forklift hours are often listed by key hours, the time the keyswitch is in the 'on' position. Electric lift trucks have a variety of hour meters that measure motor and travel hours. Usually maintenance intervals are based on 'Pedal Hours', a measurement of when the Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck has the deadman pedal depressed.
Internal Combustion Lift Trucks Maintenance Schedule
A field service tech for Sunstate Equipment, recommends service intervals based on hours. Here are recommendations straight from a Forklift Mechanic : Sharp xe a106 manual download.
Every 50 Hours
- Grease zerks to be greased
Every 200 hours a full service is recommended, including:
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- a fuel filter
- oil change and filter
- an air filter
Every 500 hours, the hydraulic system should be serviced including:
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- New filters and
- Fresh hydraulic oil
Northern ToyotaLift of Vermont recommends forklifts to be serviced every every '30 to 90 days or 100 hours based on truck usage'. They check these items:
- Mast and Attachments
- Drive Train
- Engine Compartment (including fluids & filters)
- Electrical System
- Brakes
- Hydraulics
- Steering System
- Safety and cosmetic appearance
Electric Forklift Maintenance
Electric Lift Trucks will have slightly different maintenance intervals. The Raymond Corporation has developed pallet trucks with self-lubricating bushing and AC motors to increase the maintenance intervals and lower maintenance costs.
Conclusion
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If you have a Definition of materials handling term: Lift TruckA synonym for forklift. A piece of powered industrial equipment that has the ability to lift heavy loads by way of a pallet. Trucks like this use a set of metal forks to lift materials. Lift trucks are powered by electric batteries, propane, diesel or gasoline.'>lift truck in use in your facility that gets regular use, it is a good idea to have a fully trained and licensed technician look at your lift every 90 days. Make sure they have a list of items they inspect, and be sure that the lift looks clean and cared for after each forklift maintenance visit. Keep a copy of the items inspected in a file and be prepared to show it OSHA should they ask.
When you look for a company to perform forklift repair and service, check out their various service offerings and inquire about their first call completion and response times. And then ask for references.
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